Rayon Design Crack | !!hot!!

When a fabric design requires tight curves, sharp color contrasts, or dense weave transitions, rayon yarns can be forced apart or broken under uneven tension, creating a “crack” that mirrors the design itself.

| Stage | Action | |-------|--------| | Yarn selection | Use higher twist multiplier (TM 3.5–4.0) for design-heavy rayons. | | Warping | Maintain uniform tension across all colored yarns; use compensating tension devices. | | Weaving | Reduce reed count by 5–10% for rayon; use slower machine speeds (under 450 ppm for air jet). | | Dyeing | Avoid jet machines for striped rayons; use soft-flow or winch dyeing with lower liquor turbulence. | | Finishing | Apply a wetting agent before tentering; reduce overfeed to less than 2%. | rayon design crack

: Incorrect screen mesh tension or improper squeegee pressure can cause the pattern to "crack" or gap when the fabric is bent or stretched. Poor Pre-treatment When a fabric design requires tight curves, sharp

: Rayon offers a Free Plan that allows you to explore the software's basic features without any cost. | | Weaving | Reduce reed count by